E-Smart Saving Controller
E-Smart Saving Controller
You can directly experience remarkable energy savings with a simple installation that takes about 90 minutes and without the need of renovating existing equipment
Applications
- 1. Hydraulic Mold Injection Machine
- 2. Compressor
- 3. Die casting Machine
- 4. Cooling-water Hydraulic Pump
Upgrade to High Efficiency
Optimal power saving
Professional service
Know - How
Proven reliability
Advantage of E-smart Saving Controller
- 1The power saving rate is generally 25 to 58 percent.
- 2Stable supply of injection power increases production efficiency.
- 3Turn off the controller has no negative impact on production.
- 4Reduces the temperature of Hydraulic fluid and the noise of 3-phase asynchronous motor.
- 5No need to replace motors and oil pumps and much more economical with the hybrid model.
Advantages of MPICO's ESS-Controller - By pass Function
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Compact size, Easy to install.
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The On/Off Function is By Pass
Application Example
Energy Saving Effect(24 hours basis)
The energy saving test for a week in April※ You can check the contents by scrolling left / right.
| Specification | Division | Before Installation | After Installation | Reduction | Reduction Rate |
|---|---|---|---|---|---|
| 50HP (LM-VYJY4T37G-56) |
Required power(KWh) | 992kWh | 404kWh | 404kWh | 40.7% |
| Electricity charge(Won) | 119,040 Won | 70,560 Won | 48,480 Won | ||
| 350Ton Injection Machine (LM-VYJY4T55G-56T) |
Required power(KWh) | 408kWh | 172kWh | 236kWh | 57.8% |
| Electricity charge(Won) | 48,960 Won | 20,640 Won | 28,320 Won |
Energy saving applied criteria 24HR / 26DAY Electric bill applied criteria 120 Won / kWh
Price and payback period
※ You can check the contents by scrolling left / right.
| Division | Investment cost(Unit price) | Annual Energy Saving cost | Monthly Energy saving cost | Estimating payback period |
|---|---|---|---|---|
| Required power(KWh) | 6,216,000 | 15,125,760 Won | 1,260,480 Won | 5~8 Months |
| Electricity charge(Won) | 8,760,000 | 8,835,840 Won | 736,320 Won | 12~15 Months |
※ Payback period may vary depending on the Production of the Factory Floor.
The key to Energy-savings in compressors
- During repeated operations, unnecessary idle intervals occur
(Occurs 50 percent and more depending on the site) - Regardless of the motor, It rotates at a rate of 100 percent
- Only when the pressure of the pipeline is lowered, The suction valve of the compressor is opened to supply compressed air
The ESS controller controller reduces unnecessary power consumption by reliably controlling the motor rotation speed to provide the appropriate compressed air at appropriate time with feedback via the pressure sensor
The key to Energy-Savings in Injection moler
- Regardless of load conditions, The motor keeps rotation so that the Hydraulic pump of the Injection molder can deliver a certain amount of low rate
- Even if the Actuator does not work, all the hydraulic energy goes back to low-temperature through the relief value.
- Therefore, The most of the hydraulic energy that does not contribute to work is converted into thermal energy and the temperature of the oil reservoir is increased and the cooler operates to heat the oil temperature
The controller helps to use only the appropriate amount of energy required for each process of injection to save energy
The principle of energy reduction by Example of car
